You can argue til the cows come home. I don't write the rules. I just kinda understand 'em and kinda see the point of 'em.
I'm not the FAR Nazi, and I don't really want to know what level of conformity anyone's particular plane is in. It ain't my business....unless I'm going to be responsble for it. (I'd better not find that somewhere down the road I've flown an illegal piece of junk and carried my family in it. I'll be hunting someone down!) I gaurrantee if I just made up an answer to be convenient and cheap, someone else will be angry with me over it after they follow it and get busted. What would you personally want when you ask me a question, Bruce? The truth?...so you can go do what you wish with it?....Or a fabrication?....that you faithfully follow and later find a very expensive error?
My job here is to give the correct answer as best I can. You don't have to buy a box from Spruce and alter it. (And just drilling holes in it is not going to make it an owner-produced part any more than just bolting on the super-venturi would, so there's no point in trying to imply it is... just to ridicule the truthful statement I made.) I told Rudy about that Spruce box so he'd have an alternative he could both afford and still be legal if he were willing to take a few extra steps. The dialog exchange that took place here at the public forum does not tell the whole story of the conversation that took place between myself and Rudy. For brevity, only the bottom lines were posted, which made for an incomplete representation of the conversation. Rudy was desperate to find a box that would hold a battery and fit his firewall and not match the Iraq war debt. He knows it's not a Cessna box. After the conversation he knows how to meet the rule. He shared with his friends here at the forum the direction he was headed.
An owner can take his corroded box, buy aluminum sheet, and copy the original box, and that would be an owner-produced part, perfectly legal to install. Just like you could buy aluminum tubing, spin it into a venturi conforming to AN 5807-1 and install it just as legally. But an easier method might be to take a box that someone else has made without your request and specifications (and therefore doesn't meet the rule of owner-produced part)...and use it as a basis to finish it to your owner-produced part specification. (Whether that's merely painting it with acid-proof paint, or if that's rivetting the correct mounting brackets to it so it'll mount the firewall, or.....you name it,....but whatever it takes.....Once it conforms to the original it's an owner produced part as long as the owner did it, or ordered it done under his acceptable-data specification.
But Bruce, to take your frustration with the rules to the extreme position:
that because you consider them despicable, does not justify violating them AND still enjoy legality. You can't have your cake and eat it too. Either you can follow the rules and have an airplane that conforms to the acceptable design....or you don't and have a non-conforming airplane that just happens to still satisfy you. Take your pick, but you can't have both.
It serves no useful purpose to continue as if to say:
"It works just as good as I need it to, therefore it's not fair the FAA won't agree to call it an approved replacement part. It is too, because I like it!"
It's this very situation of old airplanes that don't have a ready supply of replacement parts that the FAA accomodated us with an "owner-produced part" provision. I think it's commendable they did it. All they want to do is encourage owners to maintain their airplanes correctly and avoid having a bunch of owners doing what you are promoting....namely ....take anything that fits and use it ....and still claim it's equal to a legal part.
Don't get defensive. I'm not making a personal attack. I'm just discussing the viewpoint. Just turn the tables around and put yourself in the position I'm in of interrupting your own day's schedule and having to answer ....not just the questions you want to answer....but also have to answer the ones that aren't easy. To have to be accountable to owners who want the FAA not to give 'em hell later on after they've spent a bunch of time and money acting on your advice.
I've spent entire days trying to help owners who've bought planes with undocumented "parts" that aren't really "parts". But now, years later, they're the owners of very expensive investments that the inspector won't let out of the hangar until it's correctly airworthy and there's no replacements for the "home remedy" someone did 15 years ago because that "someone" was too cheap/lazy/crooked/devious/inventive/rebellious (take your pick) to do it correctly. I want to see the History channel documentary but he wants to call back for the third time and whine about how expensive airplane parts are and don't I know a cheaper way to do it? (He means legally, of course.)

Then I'm trying to eat a meal while it's still hot and our guests are still here and he calls back the fourth time wanting to know why a plumbing part won't work. After all, it worked fine for the last dozen years didn't it? Why won't his IA accept this?
Then there's the guy who doesn't even
try to do his homework, he just calls me right out of the box wanting "that little thingy on top of the bent-gizmo between the ribs...you know the part....no, I don't have a parts catalog.." and then after I spend two weeks chasing dead ends and find the last one in the New World ...call him back on my nickle and ...you guessed it,.... Well he didn't want to spend money on it!

Trust me. If the previous owner had done the right thing, there'd be at lot more airworthy 170's around these days instead of the junk that I see daily that some unsuspecting new owner is crying over.
Yes, your super venturi will suck air. Lots of it. You'll probably be happy with it and it'll probably never break. But it won't be legal until you take all the steps necessary, and available, to make it so. Period. And the next owner, if he's smart, will see it on the annual inspection pre-buy report and beat you down on the price because of it. You won't have saved any money.
How smart is that? Each person gets make the decision.