I just installed the Airtex baggage compartment in my 170B. It wasn't quite as straightforward as i'd hoped, so here's the play-by-play:
1) Just like any of the other interior pieces, taking your time to prep the underlying surface and install the included foam installation took a majority of my time and effort.
2) My kit was the carpeted version, covered with carpet to match the rest of the floor in the airplane. The two side panels had an unfinished edge, but the aft baggage compartment panel had nicely finished seams all the way around. Unfortunately, my first trial fit revealed the entire kit was about an inch and a half too tall. Airtex was a huge help. Unfortunately, not every plane is configured the same, and apparently my hat shelf was lower than standard. Airtex guided me through the process to trim the panels, and offered to have them sent back to get the affected edge on the aft bulkhead refinished at no charge. I also had to trim around my ELT bracket.
2a) I tried several methods to cut the panels. You're looking at a layer of corrugated plastic backing, a layer of foam, and a layer of carpet. The best method was using a new blade in a standard box cutter. Place the piece to be cut carpet-side-down on your (clean) bench and make the required cuts using a straightedge. I also had a "pizza cutter" type rotary blade that I used to clean up the edge of the carpet. These tools worked the best and left the cleanest edge.
3) The holes used for attaching the old side panels were not going to work for the new panels. I measured and trimmed the side panels, then drilled new holes into the forward and aft bulkheads in order to accommodate the new panels. Because of the construction method used, the new panels will require several screws to get the contour to match that of the aft bulkheads. I ended up using #6 oval head crews with finish washers. Even with the washers, the majority of the fasteners are hidden by the carpet.
I didn't expect to have to do this much trimming, but once I wrapped my head around the scope of the project, it went quickly and easily. It was probably 6 hours total time.
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