gahorn wrote:WHEN...does it not run perfectly smooth? Takeoff power? ...could be weak valve springs. (When were your cylinders overhauled?...and were the valve springs checked?...or were they simply re-used...?
Confirm that you have the correct carburetor for your engine. Many MA-3 carbs will fit and just because you bought it that way doesn't mean that's what should be on it. (The C-125 engine carb was a 10-2848, but the C-145/O-300 was 10-4439. The specific differences escape me just now, but it still makes sense to confirm the datatag.)
Dear Gahorn
You just opened the Pandora box...well let's start from the beginning (: ...I am Leonardo from Uruguay, living in China for the past 6 years flying an Airbus for a Chinese carrier (yeah computer operator...dangerous computer..), in 2013 I fulfilled a dream, Oshkosh! comeback to China like crazy wanting to fly real airplanes again...well GA is forbidden in China...so I chill out and went to OSH again in 2014...well in OSH having some beers with my friend Allan Miller who also punches buttons on an A330 but owns a couple of Champs and flies a B-25 on his free days (you get the picture eh..) we started to talk about what I could buy...he asked what you want? I said taildragger! (used to fly them a long time ago...) he said ok...how many seats? I said eh 2...but wife and daughter mmmm...ok 4...well the talk ended with a list of candidates with the C170 as highly recommended...well back in China with a lot of time in hotels between flights and a good bank account I ended buying a C170 in Sacramento CA....(wait don't fall from the chair there was a pre purchase inspection...)
Ok Chapter 2...the C170 looked super solid, same family for 20 years, based in Sacramento in hangar...bad side average flight time around 20 hours a year since 1997...well I found a mechanic in Livermore and he did the pre purchase and give me thumbs up and a go ahead...Ok I transfer the money schedule a holiday including Disneyland for my daughter and we flew from China to Sacramento (this is the super short version of the story not everything was that smooth..)...well as I didn't have a FAA license in that moment I also arranged a ferry pilot for the short flight from Sacramento to Livermore were I found a hangar, original plan was to leave it there a few months and then fly it coast to coast to Florida to be shipped to Uruguay but fall in love with CA and now my airplane is a permanent resident in Livermore and I go there on holidays, ok back on track...we did the ferry flight and also some flight around SF and that was my last day free and airplane went to the hangar waiting for me to comeback...
Well the ferry pilot super cool guy John Quayle a resident of Livermore, very experienced pilot and mechanic ex C170 owner told me your engine is running rough something is not right...Ok...I didn't have any experience with this engines always flew 4 cylinders engines before enter the airlines 20 years ago so for me was ok...didn't know this 6 cylinders are super smooth (now I know...)...well I contacted the mechanic that did the pre purchase in Livermore and asked him to check for the problem I expected something simple and that the problem could be related to that the airplane was not flown very often...
Engine has 390 hours since overhaul by Ly Con in 1997 including carb and mags, carb has the single venturi and proper fuel nozzle (at least on the overhaul papers, called Marvel to check the parts list that was changed by Ly Con and all are correct)
Ok a lot of $$$ later and 4 mechanics my engine is still running "sometimes" rough, I went on holidays last month stayed 2 weeks in Livermore, flew 30 hours got my FAA license, tail dragger endorsement and spent a lot of time in the hangar with mechanics, overall very cool experience except that still runs rough...here goes the symptoms...
Engine does full power, 2350 RPM on take off with cruise prop.
Sometimes runs a little rough sometimes not and not any specific range, sometimes after start, sometimes climbing, etc..
Usually when you lean runs smoother so we thought was too rich...called the previous owner and he told me that he always flew it like that...just lean it...after lean it usually runs smoother.
What we checked:
Plugs, changed (and new ones pressure checked)
Harness, checked.
Mags, checked Left one looks slightly weak, we found a suspicious points and we changed them, the rest looks like new and timing checked)
Primer checked and seals changed anyways, no leak.
Manifold instrument line, we tapped the line and after that the engine ran smooth! we thought we found a the problem...wrong...later the problem was back)
Valves...reamed and new springs, we found a lifter collapsed changed but was not the problem.
Prop, in proper track and feels slightly out of balance but we are sure is not the problem, a dynamic balance coming soon.
We found the connecting rod pin of one of the cylinders with too much movement, I changed the cylinder.
Cam lob checked on at least 2 cylinders like new, no metal in 2 oil changes.
I don't think is the counter balance of the crankshaft.
Heater box not perfect but good enough according the mechanic.
Intake manifold rubbers changed.
Carb visually checked, float in good condition and proper adjustment.
Well as you can see mostly everything has been checked...really frustrating issue at this point the possibilities are that the problem is intermittent so is in one of the components already checked and the mechanic miss it or I don't know...the airplane is in great overall condition always taken good care by previous owner, several C170 owners that saw it said you have a great solid airplane but somehow we can't find the issue so I will get more aggressive sending the mags to overhaul and carb I expect there is something small somewhere that is screwing up the mixture in an intermittent way and that is why nobody can find it...
Leonardo