nippaero wrote:...The reason I started all this is because my battery voltage is not holding up when I fly. I see a maximum of 13 volts when the generator is charging and usually its down around 12.4 volts which triggers my low voltage alarm on the EI. I measured the voltage of my battery at rest and it is 12.3 volts which according to the Concord manual means it is about 70-75% charged. I am wondering if my battery is going bad vs my charging system. My generator is brand new. The voltage regulator is original.
Your voltage regulator is likely the culprit. After an engine-start... your generator should be capable of putting out 13.5 volts as a minimum.... and your ammeter should indicate very closely the same rate as the maximum rating of your generator... immediately after start and reaching 1500 RPM or so. In other words, starting your engine discharges your battery sufficiently that it requires replenishment. After your oil pressure is "up" you can safely increase RPM to 1200 or more to activate your generator "coming-in" speed. If your regulator and generator are properly matched.... the ammeter should show a very strong "positive" charge occurring... which is your charging system replenishing the battery.
Ordinarily, before take-off, your charge rate should be below 10 amps. (Otherwise your battery is not yet re-charged sufficiently to support all the appliances should you suffer a generator-failure after take-off. If you are IFR you'll need a healthy battery to get vectored out and complete the returning approach...or to get to your take-off alternate. VFR pilots may not be thinking about such matters...but it's still a good check to make before take-off as a method of regularly checking for charging-system and battery health.)
During your cruise portion of the flight your charging system should indicate 12.7-13 volts continuously.... unless you are drawing more than your charging system is producing. (An example of this might be at night, all lights ON including incandescent landing/taxi lights, etc in the terminal area. However, after getting up to the enroute phase of flight, you'll turn off those land/taxi lights and after a short period your battery should be re-charged sufficiently to indicate 12.7-13 volts being generated.)
If those conditions are not met... then your generator/regulator (or alternator/regulator) system isn't doing it's job and needs service.
The Cessna 170 Electrical Systems Service Manual has a short section on how the old/original vibrating points regulators can be adjusted. Although this is actually a job for aircraft technicians certified for the job... it's really a simple matter of adjusting the contact-points spring-tensions inside the regulator cover.
The Aviation Consumer article is a good one, but as with most aviation periodicals...they need to sell products to generate advertising income dollars. (There is a few questionable statements made, IMO.... for example when they state "Lexington, Kentucky-based Advanced Flight has a
PMA-approved quick-connect plug that’s compatible with the VDC Electronics BatteryMinder line...." I don't know how Parts Manufacturing Approval was accomplished for a device which was never approved for aircraft use.
Also, they state "If you don’t want to chase fluctuations in charging system output, our advice is to stick with a flooded battery type and deal with associated maintenance that tags along..." That, to me, is a clear attempt by them not to lose the Gill battery advertisements. The
charging system "outputs" have little to do with the type aircraft battery chosen, and a lot more to do with the
charging system! Doh.
The point I wish to make is that this is not as much mystery as advertisers would have you believe. Again,... if these batteries are approved for installation in a 1950's airplane with automotive charging systems.... Then they MUST operate satisfactorily with automotive charging systems.
(And my Concorde RG was installed in July, 2010. It is still in good condition 7 years later (as of the Fly In this weekend to Tyler.) The only charger used on it beside the original 35A generator/regulator airplane system has been the Sears/B&D units I posted earlier. Enroute to Deming, NM convention last month ...during cruise flight... my voltage meter read a constant 12.8 or .9...(it's an analog meter) ...while my Garmin Aera 510 showed the supply voltage to be 12.7 on the "Numbers" page. This is typical for my airplane. The vibrating points regulator I have was adjusted by me when I installed it, from it's original 13.4 downward to maintain an average of 12.7 using a digital meter.) I should mention that I personally believe many batteries are killed by either disuse/long storage without proper recharging or by overcharging using "rapid" chargers. A slow charge is always the best for maintenance purposes.