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Maintenance Induced Emotional Roller Coaster

Posted: Mon May 18, 2020 1:56 am
by dstates
Two steps forward, one or two steps back. Am I the only one who thinks they are about done with a job just as a new issue pops up? It has been an Emotional Roller Coaster!!

I bought my 170A last June and new my first annual would be a big one. Plans included installing a new left aileron, fuel tank gauges and LED nav/strobe and landing lights with the addition of a new piano key switch and wires.

Plane came into the hangar on January 19th.

The new switch and wires turned into all new wiring behind the panel for all the switches and replaced fuses with circuit breakers... ok, just some scope creep. That is to be expected.. CB panels and new wiring went ok, just a lot of time.

Then, a rudder centering spring was discovered broken, not easy, but got it done.

Went to top off master cylinders and one of them wouldn’t build pressure. Ended up replacing lock-o-seal and piston o-ring twice and bled it multiple times to get it to work.

Found radio antenna coax had a spot that was worn through to the shielding so replaced coax. Then had radio squeal when transmitting. That eventually went away, but now when I press the push to talk switch my generator cuts out. I still need to figure that one out.

After running the engine for the first time since it was in the hangar we found a fuel leak at the selector valve. Apparently it is one of the 170 owner rights of passage. After installing and removing it three times it takes more time to drain the fuel than it takes me to remove and replace. Maybe I should hire out to other members...

Now that fuel valve is fixed, I was closing up the plane after testing the voltage regulator/radio issue, and found that the passenger door latch mousetrap spring is broken. Was fine yesterday.

What is left on the special 170 list that is going to get me once the latch is fixed? It’s May 17th now. Will I be flying by June?

Throw in the coronavirus and it has been a heck of a spring. On the positive side, because of all the shutdowns I’ve had more time to work on my 170, my A&P IA is great, I’m becoming very familiar with my plane and the list of possible things to replace has to be getting shorter....

Just had to vent a little. Doug

Re: Maintenance Induced Emotional Roller Coaster

Posted: Mon May 18, 2020 4:08 am
by wabuchanan
Doug,

I understand your frustration. I've just finished my 5th annual. I started it early January, and finished it by the end of April. I've been through a couple of 3-4 month annuals. My first two were doozies, then a couple of quick ones. And then this last one.

Gotta love 70 year old airplanes eh? I've been following your fuel selector valve issue closely. I like your solution.

If you want to chat offline, send me a note and I'm happy to compare our experiences.

Bill

Re: Maintenance Induced Emotional Roller Coaster

Posted: Mon May 18, 2020 7:18 am
by n2582d
dstates wrote:After running the engine for the first time since it was in the hangar we found a fuel leak at the selector valve. Apparently it is one of the 170 owner rights of passage. After installing and removing it three times it takes more time to drain the fuel than it takes me to remove and replace. Maybe I should hire out to other members...
Doug,
I admire your perseverance! It doesn't help now but next time you might consider leak checking the valve prior to installing it. Here's one way to check for leaks.

Re: Maintenance Induced Emotional Roller Coaster

Posted: Tue May 19, 2020 1:36 am
by MoonlightVFR
Emotional Roller coaster.

Its true

Put some dollar signs to a complete recheck of your C170.

Start at tip of prop spinner and work to the tail position light.
Add in the monetary value of your time.

I say $30,000 average.

Re: Maintenance Induced Emotional Roller Coaster

Posted: Wed May 20, 2020 12:42 am
by bgiesbrecht
Ha, yes I was down for pretty much all of the first quarter this year! My selector also took a dump the first day of ownership, before I even got the thing - thankfully it was in Richard's care at the time being ferried across.

Besides the first annual, I converted to a B&C starter and put in an alternator, and dealt with some quirks like a bad engine-to-airframe ground before I got back up in the air. Deep breath, you'll get there. I ripped past my friend this weekend and he took this pic!

Re: Maintenance Induced Emotional Roller Coaster

Posted: Mon May 25, 2020 12:03 am
by dstates
Finally made it to the top of the climb! My 170A flew again today with all squawks addressed!
67D93737-9586-4C13-9F1E-875052CB032C.jpeg

Re: Maintenance Induced Emotional Roller Coaster

Posted: Mon May 25, 2020 12:11 am
by DaveF
What was the radio problem?

Re: Maintenance Induced Emotional Roller Coaster

Posted: Mon May 25, 2020 12:36 am
by dstates
DaveF wrote:What was the radio problem?
I put some details in my other post, but essentially it was that my comm coax was run along my generator field wire. This was causing some RF interference and creating a voltage spike in the field wire shutting off my regulator. All we had to do was clip some zip ties and run the coax at 90 degrees to the field wire and add some distance between the two.

I was just trying to make all the wire routing behind the panel neat and orderly. :D

Re: Maintenance Induced Emotional Roller Coaster

Posted: Mon May 25, 2020 2:59 pm
by C170U2
Glad you got her flying. Old airplanes will give you a lot of ups and downs for sure. Eventually the ups will start to outweigh the downs! Stick with it and consider it the price you pay to really take ownership of your bird. Getting to know your new machine is an important part of the ownership experience. The more you do to her, the more confident you will be flying her all over this great country!

Re: Maintenance Induced Emotional Roller Coaster

Posted: Thu May 28, 2020 3:43 am
by JSwift
C170U2 wrote:Glad you got her flying. Old airplanes will give you a lot of ups and downs for sure. Eventually the ups will start to outweigh the downs! Stick with it and consider it the price you pay to really take ownership of your bird. Getting to know your new machine is an important part of the ownership experience. The more you do to her, the more confident you will be flying her all over this great country!
Very true. I’ve worked side by side with my A&P for a good portion of my last three annuals and other repairs to include rudder return springs, fuel selector valve, fuel vent tubes and more. Getting to know and love your vintage beauty is a big part of the fun, which eventually will include the “fly - have fun - repeat” cycle.

Re: Maintenance Induced Emotional Roller Coaster

Posted: Sat Feb 26, 2022 5:01 pm
by dstates
The roller coaster is going again. Had good success with a cylinder replacement in the fall, but in my final fit up of a new windshield today I lifted it from the center on the bottom edge instead of the sides and it cracked. I now have to order another windshield. I’m definitely not making it to Sun n Fun now…. :(

Re: Maintenance Induced Emotional Roller Coaster

Posted: Sun Feb 27, 2022 2:11 am
by IA DPE
Oh, wow Doug. Sorry for your situation. :(

Re: Maintenance Induced Emotional Roller Coaster

Posted: Sun Feb 27, 2022 6:33 am
by ghostflyer
It depends on the size of the crack but it can be repaired correctly to the point where it’s “nearly as good as new . The secret of playing with “plastics is keeping it warm as possible . A windscreen has to be supported in the Center and not allowed to flop about. If you haven’t got a hot air gun , a hair dryer is a good use but I use old rags dipped into hot water and draped over the plastic windscreen when fitting. . It also helps the removal of the paper/plastic protective layer. I have been told by very informed people beer is good for helping the removal of the protective paper/plastic layers.

Re: Maintenance Induced Emotional Roller Coaster

Posted: Sun Feb 27, 2022 4:08 pm
by DaveF
DANG IT. I've probably done something like that a time or two ...

Re: Maintenance Induced Emotional Roller Coaster

Posted: Sun Feb 27, 2022 4:41 pm
by c170b53
Yup, Yup and Yup.
Surprised a new window would crack.