Swift UL94 and a Fuel Leak
Posted: Fri Jan 24, 2025 10:28 pm
I purchased the STC to use Swift UL94 this last summer under the assumption that it would be better long term for engine maintenance. UL94 recently became available and my home field in Livermore, Ca. (LVK). It costs $1.70/gal more than LL100 here but if it runs cleaner and avoids valve work that is probably worth the cost. Right?
At the end of September I flew for 1.8 hours and on returning, I topped off the tanks with my first purchase of UL94. 13.9 gallons. I didn't fly again for 3 months. ugh On 12/31/24 I flew for 2.2 hours and again toped off with 19 gallons of UL94. That seems like a bit more than usual consumption but I was circling for photos and shooting a bunch of landings.
A couple of days later I went to the hangar and noticed a blue spot on the drip pan under the cowling. I opened the cowl door and looked inside. There was a about a 6"x6" area of blue die on the inside of the cowling right below the bottom outlet of the carb heat airbox. That is way more than I had ever seen before. In fact I rarely see any at all. Coincidence?
The only thing I did at the end of the flight that was out of the ordinary was that as I got close to the hangar on taxi back from fuel, I turned the mags off briefly to make sure the switch turned them off. As the engine was quitting I turned the key back on and then on arriving at the hangar perhaps 100' away I starved it to shut down which is what I usually do.
I removed the cowling and looked for any sign of leaking around the carburetor of fuel lines. There was no sign of any leaks except inside the carb airbox. It had dripped directly out of the air box onto the cowling. I took lots of pictures and consulted my mechanic. He suggested cleaning everything up and seeing if it leaked anymore.
It did not leak overnight fully lean with the selector valve off. I turned the selector valve on both tanks and waited another day. Still nothing. I pushed the plane out and ran the engine while my mechanic watched. Idle, then 1000 rpm for 10 minutes to warm it up, then up to 1700 for a mag check and ran it another 5 minutes at that level. Then back to idle and starved it to shut down. No sign of further leaks.
My mechanic speculated that perhaps the float stuck for just a minute but had cleared itself. I did not want to fly outside the pattern to test that.
A couple of days later I put the cowling back on and flew 0.3 hours staying in the pattern so I could test at full power. The next day there were a couple of small spots of blue die at the very back of the lower cowling, behind, but not directly under the airbox. Maybe there was some residue hiding from my previous cleanup? There was nothing inside the airbox.
Reading the other bulletin about UL94 in the Hangar, I'm wondering if the tiny cadmium particles mentioned could cause a leak or a stuck float.
Has anyone else had a similar experience with or without UL94?
At the end of September I flew for 1.8 hours and on returning, I topped off the tanks with my first purchase of UL94. 13.9 gallons. I didn't fly again for 3 months. ugh On 12/31/24 I flew for 2.2 hours and again toped off with 19 gallons of UL94. That seems like a bit more than usual consumption but I was circling for photos and shooting a bunch of landings.
A couple of days later I went to the hangar and noticed a blue spot on the drip pan under the cowling. I opened the cowl door and looked inside. There was a about a 6"x6" area of blue die on the inside of the cowling right below the bottom outlet of the carb heat airbox. That is way more than I had ever seen before. In fact I rarely see any at all. Coincidence?
The only thing I did at the end of the flight that was out of the ordinary was that as I got close to the hangar on taxi back from fuel, I turned the mags off briefly to make sure the switch turned them off. As the engine was quitting I turned the key back on and then on arriving at the hangar perhaps 100' away I starved it to shut down which is what I usually do.
I removed the cowling and looked for any sign of leaking around the carburetor of fuel lines. There was no sign of any leaks except inside the carb airbox. It had dripped directly out of the air box onto the cowling. I took lots of pictures and consulted my mechanic. He suggested cleaning everything up and seeing if it leaked anymore.
It did not leak overnight fully lean with the selector valve off. I turned the selector valve on both tanks and waited another day. Still nothing. I pushed the plane out and ran the engine while my mechanic watched. Idle, then 1000 rpm for 10 minutes to warm it up, then up to 1700 for a mag check and ran it another 5 minutes at that level. Then back to idle and starved it to shut down. No sign of further leaks.
My mechanic speculated that perhaps the float stuck for just a minute but had cleared itself. I did not want to fly outside the pattern to test that.
A couple of days later I put the cowling back on and flew 0.3 hours staying in the pattern so I could test at full power. The next day there were a couple of small spots of blue die at the very back of the lower cowling, behind, but not directly under the airbox. Maybe there was some residue hiding from my previous cleanup? There was nothing inside the airbox.
Reading the other bulletin about UL94 in the Hangar, I'm wondering if the tiny cadmium particles mentioned could cause a leak or a stuck float.
Has anyone else had a similar experience with or without UL94?