Partial Fuel Starvation
Posted: Tue Sep 07, 2010 11:12 pm
About two weeks ago, I was half-way home from a 1 hour flight when I noted a slight tach. fluctuation (2400 to 2450 rpm). I was in level cruise, 4,000 feet altitude, gas on both with tanks ¾ full, and leaned for cruise. I pulled carb heat and got an immediate increase in rpms with no roughness. I took this to mean that I had no carb ice but was already running lean. I pushed mixture to full rich with no noticeable change. Over the next 20 minutes the tach. fluctuation became more pronounced ‘till the engine was surging 1500 to 2000rpm. Switching tanks from both to left to both to right made no difference. Shutting off the carb heat caused the engine to quit so I left it on. The surge stopped when I pulled the power back below 1500 rpm to spiral down into the pattern at my home field (Lake Hood Strip, Anchorage, Alaska).
First step in diagnosis was to pull the cowl and remove the fuel line from the carb for a flow test. The fuel line flowed full on left, both, and right. Next we (I was working with an A&P) pulled the finger screen out of the carb float bowl. The screen was packed full of a tan fibrous material; enough to seriously impede fuel flow. Then we drained the carb float bowl and didn’t observe any notable debris or water contamination in the fuel. However, when the float bowl plug was reinstalled and the fuel line hooked back up, the float stuck and didn’t seat the float valve even after starting the engine (we thought the vibration might free the stuck float). The carb was subsequently overhauled, the gascolator cleaned, the tanks drained and then flushed, and the fuel lines were blown back from the gascolator to the wing root fittings. There was a small clump of tan fibrous material on the gascolator screen and small clumps were stuck in the top of the tank sump quick drain fittings.
While the fibers looked like insulation, they smelled like cotton when burned in a torch. We think the fibers came from lint off cotton winter gloves or from chamois used for filtering fuel by the previous owner/s. In hindsight I recall seeing one or two very fine fibers swirling in the fuel samples when I sumped my tanks. In those situations, I typically rocked the wings, sumped the tanks again and found the samples clean. Also, I made it a point to practice stalls and unusual attitude recovery as I became familiar with the aircraft so I may have stirred things up. I had a buyer’s inspection and the aircraft had an annual inspection (two different A/Ps) as part of my purchase. The finger screen was apparently not checked in these inspections. I am convinced this problem was developing for some time and I nearly had a forced landing because it wasn’t identified quickly enough. If you don’t know your screen is clean or when your screen was checked last, you should have a look at it.
I am a 500ish hour pilot with most of my time in a C180 in Alaska. The aircraft is a C170B that I bought back in March, 2010.
Cheers, Bill
N2575D
First step in diagnosis was to pull the cowl and remove the fuel line from the carb for a flow test. The fuel line flowed full on left, both, and right. Next we (I was working with an A&P) pulled the finger screen out of the carb float bowl. The screen was packed full of a tan fibrous material; enough to seriously impede fuel flow. Then we drained the carb float bowl and didn’t observe any notable debris or water contamination in the fuel. However, when the float bowl plug was reinstalled and the fuel line hooked back up, the float stuck and didn’t seat the float valve even after starting the engine (we thought the vibration might free the stuck float). The carb was subsequently overhauled, the gascolator cleaned, the tanks drained and then flushed, and the fuel lines were blown back from the gascolator to the wing root fittings. There was a small clump of tan fibrous material on the gascolator screen and small clumps were stuck in the top of the tank sump quick drain fittings.
While the fibers looked like insulation, they smelled like cotton when burned in a torch. We think the fibers came from lint off cotton winter gloves or from chamois used for filtering fuel by the previous owner/s. In hindsight I recall seeing one or two very fine fibers swirling in the fuel samples when I sumped my tanks. In those situations, I typically rocked the wings, sumped the tanks again and found the samples clean. Also, I made it a point to practice stalls and unusual attitude recovery as I became familiar with the aircraft so I may have stirred things up. I had a buyer’s inspection and the aircraft had an annual inspection (two different A/Ps) as part of my purchase. The finger screen was apparently not checked in these inspections. I am convinced this problem was developing for some time and I nearly had a forced landing because it wasn’t identified quickly enough. If you don’t know your screen is clean or when your screen was checked last, you should have a look at it.
I am a 500ish hour pilot with most of my time in a C180 in Alaska. The aircraft is a C170B that I bought back in March, 2010.
Cheers, Bill
N2575D