C170 Cowl Plugs

How to keep the Cessna 170 flying and airworthy.

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kmisegades
Posts: 59
Joined: Thu Oct 06, 2005 12:30 am

C170 Cowl Plugs

Post by kmisegades »

I give up! Does no-one offer cowl plugs for C170s? Can anyone suggest how to make a pair that will work with the original grills in the cowl inlets?

Nor have I found anyone who can supply me with a replacement ceiling light bezel, another piece of yellowing, cheap blown plastic. Thanks for any and all advice. Kent
regards,

Kent Misegades
N2758D 1952 C-170B
doug8082a
Posts: 1373
Joined: Tue Apr 23, 2002 2:06 am

Post by doug8082a »

Not that I've found. I think Bruce's Custom Covers made something, but it was a flat piece you "wove" in between the grill slats - not a great solution.
Doug
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bradbrady
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Post by bradbrady »

Kent,
It's not pretty, but I have seen socks filled with foam to plug the grills! As for the bezel, to my knolage its a flat pice of plastic. I would use it as a template, and using a band saw cut a new one from plastic I got from spruse or your local lumber dealer. :)
brad
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GAHorn
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Re: C170 Cowl Plugs

Post by GAHorn »

kmisegades wrote:...Nor have I found anyone who can supply me with a replacement ceiling light bezel, another piece of yellowing, cheap blown plastic. Thanks for any and all advice. Kent
Kent, it's easy to find a replacement "Instrument Light Cover", pn 0710101-1...once you realize the part number has been superceded to
0710101-4-532 , you can get directly from Cessna.... for only $243.00 !
Otherwise I suggest you start looking in salvage yards listed in the MX Library for an early 172 which used the same cover. (Hope this helps.)
'53 B-model N146YS SN:25713
50th Anniversary of Flight Model. Winner-Best Original 170B, 100th Anniversary of Flight Convention.
An originality nut (mostly) for the right reasons. ;)
steve grewing
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Post by steve grewing »

For cowl plugs I use 1 1/2" thick open cell foam. Open cell so the cowling can still breathe. I cut it a lilttle wider than the opening and about four inches "taller". Just tuck the top and bottom ends in the slots and it works fine. You must exercise caution when removing them as they tear easily. I have not gotten around to making a fabric cover for them using a thin tear resistant fabric. I've got enough foam to make spares so it's not a priority right now.

Steve
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blueldr
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Post by blueldr »

I have a hunch he's talking about cowling vents as on a C-120, C-140, C-170, C-170A and the '52 C-170B. They have a grill across the opening which kind of precludes a foam plug.

I have a 1" foam backed metal cover with a spring loaded metal hook protruding thrugh to hook on the grill.
BL
Metal Master
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Joined: Thu Dec 02, 2004 1:52 am

Post by Metal Master »

When I refurbed the over head light on my 170A. I cut out a new piece of plexi-glass I had laying around. I masked of the edges and then ran one side through my glass bead blaster to provide a frosted appearance. I drilled holes in it to match the holes in the reflector housing to pick up the tinerman nuts attached to the housing.

For the housing I cleaned the goo, rust and corrosion out. I picked up a can of Testors aluminum metalizer paint in a small spray can at the hobby shop. I sprayed the inside of the reflector with this paint to restore the "reflectivness". This paint can be polished with a soft cleanex to provide a fairly shinny surface.

This housing is riveted to the overhead skin panel with two long bushings (spacers) between the housing and the skin which the rivets pass through. I used two AN470A 4-26 rivets to install it back to the cabin overhead.

Works good lasts a long time. 8)
A&P, IA, New owner C170A N1208D, Have rebuilt some 50 aircraft. So many airplanes, So little time!
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n3833v
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Post by n3833v »

For cowl plugs, I took heavy plastic w/w fluid container and cut 2 pieces larger than the opening and sticky foam where it rested against the paint with a push and twist lock latch to hook onto the grill bar to hold in place. Works well for preheating to keep in the heat.

John
John Hess
Past President 2018-2021
President 2016-2018, TIC170A
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Director 2005-2014, TIC170A
N3833V Flying for Fun
'67 XLH 900 Harley Sportster
EAA Chapter 390 Pres since 2006
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